Joseph Lucas: The Prince of Darkness.
(1890s translucent overalls whilst undeniably stylish proved sadly impractical..)
So there you are, grubby Haynes Manual in one hand, circuit tester in the other trying to work out why the lights/horn/wipers/cigarette lighter/clock etc. won't work, (apart from the fact that it has 'Lucas' stamped on it that is.) Tracing the circuit usually works eventually but often you find yourself with several loose wires and no clues as to where they go, in which case you need a clue or two.
There is a British Standard for vehicle wiring number BS-AU7a which defines the colours and allows you to trace where the wires should go from first principles rather than a diagram. It also allows accessories such as electric fans to be added with the correct coloured wires which assists later diagnosis enormously.
None of this helps the fact that the things on the ends of the wires are usually made by Lucas and are therefore of er.. variable quality! I'm particularly fond of a description of an E-type Jaguar's headlamp switch as having" three positions: DIM, FLICKER and OFF.
Anyway, that's enough potentially
libellous comments (I'm sure all Lucas products are simply fab nowadays
and the repro stuff is only crap because it is so authentic :) This info should
not only allow you to trace original wires but also to use the correct
colours when adding additional equipment like spotlights, ejector seats
or whatever.
BROWN is for direct, unswitched, unfused supply from the battery. Seen on wires to alternators, dynamos, control boxes and ignition switches etc. Always live and often carrying heavy current.
YELLOW sometimes used as an alternative to brown on older cars. Also used on solenoids and overdrive switches.
PURPLE Direct, unswitched but fused supply from the battery. On older cars with no purple wires, brown wires with a secondary tracer colour are used.
WHITE Unfused supply from the ignition switch.
GREEN Fused supply switched via the ignition switch. Used for things like the wiper motor, indicators and brake lights which only work when the ignition is on.
BLUE The main colour for front lights- headlamps and spotlamps.
RED The main colour for rear and side lights.
BLACK Usual colour for wires from components to earth points on the body.
These refer to the main colour
of the wire. The second tracer colour which is on many wires is the thinner
line and is used to identify the wire. There is a certain amount of logic
to them too as you will see.
Below is the colour code table for BS-AU7a which was amended in the 'eighties so there will be a few variations on our '50s to '70s cars..
Main colour is given first , tracer second
MAINLY BLACK
WIRES
Black
All earth connections
Black/ Brown
Tachometer generator to tachometer
Black/ Blue
Tachometer generator to tachometer
Black/ Red
Electric or electronic speedometer to sensor
Black/ Purple
Temperature switch to warning light
Black/ Green
Relay to radiator fan motor
Black/ Light Green
Vacuum brake switch or brake differential pressure valve to warning light
and/or buzzer
Black/ White
Brake fluid level warning light to switch and handbrake switch, or radio
to speakers
Black/ Yellow
Electric speedometer
Black/ Orange
Radiator fan motor to thermal switch
MAINLY
BLUE WIRES
Blue
Lighting switch (head) to dip switch
Blue/ Brown
Headlamp relay to headlamp fuse
Blue/ Red
Dip switch to headlamp dip beam fuse. Fuse to right-hand dip headlamp
Blue/ Light green
Headlamp wiper motor to headlamp wash pump motor
Blue/ White
a) Dip switch to headlamp main beam fuse
b) Headlamp flasher to main beam fuse
c) Dip switch main beam warning light
d) Dip switch to long-range driving light switch
Blue/ Yellow
Long-range driving light switch to lamp
Blue/ Black
Fuse to right-hand main headlamp
Blue/ Pink
Fuse to left-hand dip headlamp
Blue/ Slate
Headlamp main beam fuse to left-hand headlamp or inboard headlamps when
independently fused
Blue/ Orange
Fuse to right-hand dip headlamp
MAINLY
BROWN WIRES
Brown
Main battery lead
Brown/ Blue
Control box (compensated voltage control only) to ignition switch and lighting
switch (feed)
Brown/ Red
Compression ignition starting aid to switch. Main battery feed to double
pole ignition switch
Brown/ Purple
Alternator regulator feed
Brown/ Green
Dynamo 'F' to control box 'F' Alternator field 'F' to control box 'F'
Brown/ White
Ammeter to control box. Ammeter to main alternator terminal
Brown/ Yellow Alternator
to 'no charge' warning light
Brown/ Black
Alternator battery sensing lead
Brown/ Slate
Starter relay contact to starter solenoid
Brown/ Orange Fuel
shut-off (diesel stop)
MAINLY
GREEN WIRES
Green
Accessories fused via ignition switch
Green/Brown
Switch to reverse lamp
Green/ Blue
Water temperature gauge to temperature unit
Green/ Red
Direction indicator switch to left-hand flasher lamps
Green/ Purple Stop lamp switch to stop lamps, or stop lamp switch to lamp failure unit
Green/ Light green
Hazard flasher unit to hazard pilot lamp or lamp failure unit to stop lamp
bulbs
Green/ White
Direction indicator switch to right hand flasher lamps
Green/ Yellow
Heater motor to switch single speed (or to 'slow' on two- or three-speed
motor)
Green/ Black
Fuel gauge to fuel tank unit or changeover switch or voltage stabilizer
to tank units
Green/ Pink
Fuse to flasher unit
Green/ Slate
a) Heater motor to switch ('fast' on two- or three-speed motor)
b) Coolant level unit to warning light
Green/ Orange
Low fuel level switch to warning light
Light green
Instrument voltage stabilizer to instruments
Light green/ Brown
Flasher switch to flasher unit
Light green/ Blue
a) Flasher switch to left-hand flasher warning light
b) Coolant level sensor to control unit
c) Test switch to coolant level control unit
Light green/ Red
Fuel tank changeover switch to right-hand tank unit or
entry and exit door closed switch to door actuator
Light green/ Purple
Flasher unit to flasher warning light
Light green/ Green
Start inhibitor relay to change speed switch; or switch
to heater blower motor second speed on three-speed unit
Light green/ White
Low air pressure switch to buzzer and warning light
Flasher switch to right-hand warning light; or
Light green/ Yellow
differential lock switch to differential lock warning light
Light green /Black
Front screen jet switch to screen jet motor
Light green /Slate Fuel tank changeover switch to left-hand tank unit; or entry and exit door open switch to door actuator
Light green/ Orange
Rear window wash switch to wash pump; or cab lock-down switch to warning
light
MAINLY
ORANGE WIRES
Orange
Wiper circuits fused via ignition switch
Orange/ Blue
Switch to front screen wiper motor first speed timer or intermittent unit
Orange/ Green
Switch to front screen wiper motor second speed
Orange/ Black
Switch to front screen wiper motor parking circuit, timer or intermittent
unit
Orange/ Purple
Timer or intermittent unit to motor parking circuit
Orange/ White
Timer or intermittent unit to motor parking circuit
Orange/ Yellow
Switch to headlamp or rear window wiper motor feed, timer or relay coil
Orange/Light green
Switch to headlamp or rear window wiper motor parking circuit timer or
relay coil
Orange/ Pink
Timer or relay to headlamp or rear window wiper motor feed
Orange/ Slate
Timer or relay to headlamp or rear window wiper motor parking circuit
MAINLY
PURPLE WIRES
Purple
Accessories fed direct from battery via fuse
Purple/ Brown
Horn fuse to horn relay when horn is fused separately
Purple/ Blue
Fuse to heated rear window relay or switch and warning light
Purple/ Red
Switches to map light, under bonnet light, glove box light and boot lamp
when fed direct from battery fuse
Purple/ Green
Fuse to hazard flasher
Purple/ Light green
Fuse to relay for screen demist
Purple/ White
Interior lights to switch (subsidiary circuit door safety lights to switch)
Purple/ Yellow
Horn to horn relay
Purple/ Black
Horn to horn relay to horn push
Purple/ Pink
Rear heated window to switch or relay
Purple/ Slate
Aerial lift motor to switch up
Purple/ Orange
Aerial lift motor to switch down
MAINLY
RED WIRES
Red
Main feed to all circuits mastered by sidelamp switch
Red/ Brown Rear
fog guard switch to lamps
Red/ Blue Front
fog lamp fuse to fog lamp switch
Red/ Purple Switches
to map light, under bonnet light, glove box light and boot lamp when sidelamp
circuit fed
Red/ Green
Bulb failure unit to right-hand-side and rear lamps
Red/ White a)
Sidelamp fuse to right-hand side and rear lamps
b) Sidelamp fuse to panel light rheostat
c) Fuse to panel light switch or rheostat
d) Fuse to fibre optic source
Red / Yellow Fog lamp
switch to fog lamp or front fog fuse to fog lamps
Red/ Black Left-hand,
sidelamp fuse to side and tail lamps and number plate illumination
Red/ Pink
Sidelamp fuse to lighting relay
Red/ Slate Lamp
failure unit to left-hand side and tail lamps
Red/ Orange
Fusebox to rear fog guard switch
Red/ Slate
Window lift main lead
MAINLY WHITE
WIRES
White
Ignition switch or starter solenoid to ballast resistor
White/ Brown
Oil pressure switch to warning light or gauge, or starter relay to oil
pressure switch. Choke switch to choke solenoid (unfused) and/or choke
to
White/ Blue
switch to warning light, or electronic ignition distributor to drive resistor.
Starter switch to starter solenoid or inhibitor switch
White/ Red
or starter relay or ignition (start position) to bulb failure unit
White/ Purple
Fuel pump no 1 or right-hand to changeover switch
White/ Green
Fuel pump no 2 or left-hand to changeover switch. Start switch to starter
interlock or oil pressure switch
White/ Light green
to fuel pump or start inhibitor switch to starter relay or solenoid
White/ Yellow
Ballast resistor to coil or starter solenoid to coil. Ignition coil contact
breaker to distributor contact
White/ Black
breaker, or distributor side of coil to voltage impulse tachometer
White/ Pink
Ignition switch to radio fuse
White/ Slate
Current tachometer to ignition coil
White/ Orange
Hazard warning lead to switch
White/Yellow (or just plain
yellow)
a) Overdrive b)
Petrol injection
c) Door locks d)
Gear selector switch to start
YELLOW
WIRES
Yellow (or yellow/white) a)
Overdrive b)
Petrol injection c)
Door locks d)
Gear selector switch to start
PINK
WIRE(!)
Pink/ white
Ballast terminal to ignition distributor
That's all folks. The usual disclaimer applies., ie that This is correct to the best of my knowledge but you use this information at your own risk. So don't sue me if you blow your alternator or fry all your relays...
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Previous Features:
To save your
poor machine having to download all the images from the articles you've already
read , these pages are now stored separately. Click below to recall them...
1. Le Mans Diary 2000 Five Go Mad at La Sarthe
2. Gentlemen and Cads The Terrible Turbo versus the Sublime Supercharger.
3. Hidden Brooklands. Poking around in the undergrowth.
4. The Mysteries of the Lucas Wiring System Explained. Well, you've got to have a system....
5. The Petrol head's Pilgrimage. USA Road Trip summer 2001
6. Brazilian Car Stereo. Choose your weapons.- Bob Marley at 50 Paces.
7. Restoring a Constellation. Never mind cars, Mike rebuilds airliners. - (admittedly not single-handed.)
8. Allan Winn - Breathing Life into Brooklands. Eoin Young interviews a fellow Kiwi
9. Son Of Mindless. The legends are true! A 4WD monster lurking in the Fens
10. Brooklands Double Twelve 2008. Event of the year.- Or how to compete against your own car..
11. Farewell to the QE2. Last voyage of a great liner